Automation International
Automation International, Inc.217-446-9500
automated welding systems and metalworking machinery

Flash Butt Welding Machines

Automation International is a world wide leader in supplying flash and butt welders for many applications from the smallest to the largest!

Applications include; wheels, aerospace, structural members, rings, rods, stationary rail application, anodes, bands and many more.

Our smallest Flash or Butt Welders are capable of small applications including band-saw blades, wire applications and flat stock materials.

Our largest models range from 100 Ton upset to 200 Ton upset with 500 Ton clamp force. These welders weigh up to 45 Ton.

  • Available as Flash or Butt (flashless) or combination.
  • Designed to withstand the most stringent industrial demands and environment
  • Provides complete, precise control of the entire weld cycle
  • Covers full range of flash and butt weld applications in weldable ferrous and non-ferrous materials up to maximum capacity of each unit
  • Single phase AC or three phase DC

Flash and Butt WeldersExperienced Sales Engineers will evaluate your application and process to determine the size of welder and tooling arrangement to fit your needs.

The flash and butt weld process provides an excellent weld quality using no filler materials, requires no flux or gas coverage and is extremely fast.

a.i.i. Flash and Butt welders are available in standard or custom clamping mechanisms for vertical, horizontal and angular applications. Horizontal slide style clamps for straight butt welds, or on an angle for miter welding. For special applications, combinations of vertical and horizontal clamps can be supplied.

From smaller mechanical driven units up to hydraulic/servo powered model.

  • B Series (Bandsaw Blade)
  • F1 - F4 Series
    20 KVA - 250 KVA - AC or DC
  • F5 - F9 Series
    250 KVA - 1000 KVA - AC or 2000 KVA DC
Flash Welder

Flash Welder

Typical Wheel Rim Flash Welder w/ ASSURANCE® Control

Typical Wheel Rim Flash Welder w/ ASSURANCE® Control

Specializing in High-Quality Welding and Automation Equipment
Milwaukee Wisconsin Web Design by Top Floor Technologies